02/06/03 PN 96979 v.6.0Banks Brake™EXHAUST BRAKE SYSTEM1994-1997 Ford Power Stroke Turbo-Diesel PickupsTHIS MANUAL IS FOR USE WITH SYSTEM 55200-5520
43. Remove the template from page13 of this manual. Using scissors, cutout the template.44. Attach the template on the dashpanel as shown in Figure 12
96979 v.5.0 | 11Functional TestingNOTE: The following testingshould be performed only afterthe vehicle has been allowed toCOMPLETELY COOL. This testve
SafetyCaution: Your Banks Brake isNOT a substitute for thehydraulic brakes on your truck.The device will not correct orcompensate for improperlymainta
96979 v.5.0 | 13Template!
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16 | 96979 v.5.0Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (800)
2 | 96979 v.5.0General Installation PracticesDear Customer,Your new Banks Brakeis a uniquely designedexhaust brake withelectronic controls,designed to
1 Brake Housing Assembly (1)2 Computerized Brake Controller3 Solenoid Valve (1)4 Bracket, Solenoid Valve (1)5 Filter, Solenoid Valve (1)6 Nylon Ties (
4 | 96979 v.5.0BRAKEINSTALLATION1. As a precaution, disconnect theground of the battery (if there is morethan one battery, disconnect both).Vehicles w
96979 v.5.0 | 59. Attach rear portion of exhaustsystem to lower turbine outlet pipeusing the factory exhaust flange andtwo (2) previously removed bolt
6 | 96979 v.5.017. Install 1⁄8"-NPT bronze filter intosolenoid valve port marked “#3”.18. Mount solenoid valve assemblyto firewall using existing
ELECTRICALCOMPONENTINSTALLATION24. Remove lower dash panel byremoving the two (2) screws located inthe lower corners of the panel.25. Locate the 1⁄2&q
29. Route the brown wire pair tothe brake pressure switch located onthe forward side of the brake mastercylinder. See Figure 8.30. Locate the black wi
96979 v.5.0 | 9stripe located in previous step. Plugconnector on end of banks brakepower wire (black, fused wire) into T-tap connector (See Figure 10)
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