Banks-power Ford Trucks: (Diesel ’94 - 97 7.3L Power Stroke) S Bedienungsanleitung

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02/06/03 PN 96979 v.6.0
Banks Brake
EXHAUST BRAKE SYSTEM
1994-1997 Ford Power Stroke
Turbo-Diesel Pickups
THIS MANUAL IS FOR USE WITH SYSTEM 55200-55201
OWNERS MANUAL
…with installation instructions
Gale Banks Engineering
546 Duggan Avenue • Azusa, CA 91702
(626) 969-9600 • Fax (626) 334-1743
Product Information & Sales: (800) 438-7693
Customer Support: (888) 839-5600
Installation Support: (888) 839-2700
bankspower.com
©2004 GALE BANKS ENGINEERING
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1 2 3 4 5 6 ... 15 16

Inhaltsverzeichnis

Seite 1 - OWNERS MANUAL

02/06/03 PN 96979 v.6.0Banks Brake™EXHAUST BRAKE SYSTEM1994-1997 Ford Power Stroke Turbo-Diesel PickupsTHIS MANUAL IS FOR USE WITH SYSTEM 55200-5520

Seite 2 - 3. The installation should be

43. Remove the template from page13 of this manual. Using scissors, cutout the template.44. Attach the template on the dashpanel as shown in Figure 12

Seite 3 - 96979 v.6.0

96979 v.5.0 | 11Functional TestingNOTE: The following testingshould be performed only afterthe vehicle has been allowed toCOMPLETELY COOL. This testve

Seite 4 - INSTALLATION

SafetyCaution: Your Banks Brake isNOT a substitute for thehydraulic brakes on your truck.The device will not correct orcompensate for improperlymainta

Seite 5 - PNEUMATIC SYSTEM

96979 v.5.0 | 13Template!

Seite 6 - 6

14 | 96979 v.5.0This page intentionally left blank.

Seite 7 - COMPONENT

96979 v.5.0 | 15This page intentionally left blank.

Seite 8 - 8

16 | 96979 v.5.0Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (800)

Seite 9 - Figure 11

2 | 96979 v.5.0General Installation PracticesDear Customer,Your new Banks Brakeis a uniquely designedexhaust brake withelectronic controls,designed to

Seite 10 - 10

1 Brake Housing Assembly (1)2 Computerized Brake Controller3 Solenoid Valve (1)4 Bracket, Solenoid Valve (1)5 Filter, Solenoid Valve (1)6 Nylon Ties (

Seite 11 - Functional Testing

4 | 96979 v.5.0BRAKEINSTALLATION1. As a precaution, disconnect theground of the battery (if there is morethan one battery, disconnect both).Vehicles w

Seite 12 - Maintenance

96979 v.5.0 | 59. Attach rear portion of exhaustsystem to lower turbine outlet pipeusing the factory exhaust flange andtwo (2) previously removed bolt

Seite 13 - Template

6 | 96979 v.5.017. Install 1⁄8"-NPT bronze filter intosolenoid valve port marked “#3”.18. Mount solenoid valve assemblyto firewall using existing

Seite 14 - 14

ELECTRICALCOMPONENTINSTALLATION24. Remove lower dash panel byremoving the two (2) screws located inthe lower corners of the panel.25. Locate the 1⁄2&q

Seite 15 - 96979 v.5.0

29. Route the brown wire pair tothe brake pressure switch located onthe forward side of the brake mastercylinder. See Figure 8.30. Locate the black wi

Seite 16 - 16

96979 v.5.0 | 9stripe located in previous step. Plugconnector on end of banks brakepower wire (black, fused wire) into T-tap connector (See Figure 10)

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