8/10/10 PN 96489 v.5.0Banks Ram-Air® Intake System 2003-2007 (235, 250, 305 and 325 HP) Dodge 5.9L Cummins (24-valve) ISB Pickup Trucks THIS MANUA
If installing the Banks Super Scoop then proceed to steps 8 thru 11. Otherwise, Skip to Step 12.For Super Scoop Installation Only8. Locate the Banks
Figure 6-For Banks Super Scoop Installation OnlyFigure 7-For Banks Super Scoop Installation Only96489 v.5.0 11
12 96489 v.5.0Figure 8Figure 9
96489 v.5.0 13Figure 11Figure 10
Figure 13Figure 1214 96489 v.5.0
to provide clearance. Be careful not to break the condenser lines when adjusting clearance. See Figure 11.17. Fasten the Banks air filter housing to t
Figure 16Figure 1516 96489 v.5.0
27. Install Banks air filter onto the Banks cover. Note the audible snap. Tighten the hose clamp on the air filter. Make sure the air filter is lined
18 96489 v.5.030. Remove the stock IAT sensor from the factory air housing.31. Install IAT sensor into Banks Intake tube using supplied 6⁄32 screws.
96489 v.5.0 19NotificationThe Banks Ram-Air Filter comes pre-oiled and no oiling is necessary for initial installation. Service the Filter as specif
2 96489 v.5.0Banks iQ System(P/N 61148-61149)- 5” touchscreen interface that can control the Banks Diesel Tuner on the fly.- Interchangable gauge disp
Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (888) 635-4565bankspowe
96489 v.5.0 3Banks SmartLock(P/N 55270)- Reduces wear on transmission - Locks Torque Converter and raisestrans-line pressure- Works with Banks Exhau
Dear Customer,If you have any questions concerning the installation of your Banks Ram-Air System, please call our Technical Service Hotline at (88
Tools Required: • 3⁄8” drive ratchets with metric sockets • Standard and Phillips head screwdrivers• Standard and needle-nose pliers• Clean shop towel
Section 1GENERAL ASSEMBLY1811225986121319711042120161514177239Figure 16 96489 v.5.0
1811225986121319711042120161514177239Item Description Part# Qty 1 HOUSING, RAM-AIR FILTER 42146 1 2 COVER, RAM-AIR HOUSING 42147 1 3 HOSE
Use the Bill of Materials Chart and the General Assembly Drawing to reference component nomenclature and location. Use caution when working in the eng
Figure 3Figure 496489 v.5.0 9
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