Banks-power Chevy_GMC Trucks: Duramax LLY-LBZ (Diesel ’06 - 07 Bedienungsanleitung

Banks Techni-Cooler®Intercooler System 2006-2010 Chevy/GMC Turbo-DieselPickup Trucks THIS MANUAL IS FOR USE WITH TECHNI-COOLER INTERCOOLER SYSTEM 25

10 96786 v.4.0AFig 13. Trim template for the air box-mounting bracket.

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12 96786 v.4.0TRIM BRACKET ALONG THIS LINEALIGN WITH BRACKET BENDALIGN WITH BRACKET EDGETRIM BRACKET ALONG THIS LINEALIGN WITH BRACKET CO

96786 v.4.0 13TRIM BRACKET ALONG THIS LINEALIGN WITH BRACKET BENDALIGN WITH BRACKET EDGETRIM BRACKET ALONG THIS LINEALIGN WITH BRACKET CO

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96786 v.4.0 15A

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96786 v.4.0 17Figure 10 Upper Intercooler (CAC) Attachment Bolt. Figure 9 Latch Support Moved Out of the Way

18 96786 v.4.0Figure 12 Air box support bracketFigure 11 Air box tray

96786 v.4.0 191234Figure 15

2 96786 v.4.0Dear Customer, If you have any questions concerning the installa-tion of your Banks Techni-Cooler,please call our Techni-cal Service Ho

20 96786 v.4.021. Remove the air box support bracket shown in Figure 12. There is an a/c condenser line retaining clip and a plastic fastener that a

96786 v.4.0 21Figure 18 Passenger side boost tubeFigure 17 Passenger side boost tube

22 96786 v.4.027. Remove the charge air cooler from the vehicle. Check that the lower mounting peg grommets are removed from the stock intercooler a

96786 v.4.0 2344. Install the upper grill bafe and secure with the seven push-in retainers that were previously removed. The push-in retainers that

Gale Banks Engineering 546 Duggan Avenue • Azusa, ca 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (888) 635-4565bankspowe

96786 v.4.0 3REMOVE STOCK INTERCOOLER1. Disconnect the ground cables from both the driver and passenger side batteries. Position the loose cables so

4 96786 v.4.05. Remove the inner fenderwell.2006-07 LBZ: Remove the 8 pushpin fasteners and 2 large head plastic fasteners that attach both driver’s

96786 v.4.0 5Figure 3 2006-07 LBZ: Headlamp Assembly RemovalFigure 4 2006-07 LBZ: Parking Lamp Assembly Removal

6 96786 v.4.0NOTE: The inner fenderwell cover must be removed to access the bottom bolt. Next, remove the (3 per side) bolts to the head assembly /

96786 v.4.0 7Figure 6 ‘06-07 LBZ: Removal of Headlamp/Parking Lamp Assembly Support Structures.Figure 7 Transmission module

8 96786 v.4.010. Remove the low pressure A/C condenser line from the line retainer attached to the upper fan shroud.11. Remove the upper section of

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