Banks-power Ford Trucks: (Diesel ’03 - 07 6.0L Power Stroke) P Bedienungsanleitung

08/18/10 PN 96811 v.10.0Banks Power Pack® SystemFor use with Palm® Tungsten™ E2 onlyIncluding Stinger® System and OttoMind®62003-2007 Ford Power Str

10 96811 v.10.0Figure 1b General Assembly Banks Monster Exhaust, Split-Dual283994101159671316149818171215 Description Part # Qty. 1 Banks

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12 96811 v.10.0Exhaust System InstallationUse the Bill of Materials Chart and Figure 1a or 1b reference component nomenclature and location. Use caut

96811 v.10.0 13Note: Exhaust clamps should be placed at the beginning of the slot and evenly tightened.Step 17 thru 26 applies only to single tailpip

14 96811 v.10.0Banks Split-Dual Monster Exhaust System (Step 27 thru 36)27. For Long Bed models, install the supplied hanger clamp onto the intermedi

96811 v.10.0 15ALL MODELS37. With everything positioned properly, begin to tighten the clamps starting with the ones closest to the front and working

16 96811 v.10.0Section 2TECHNI-COOLER ASSEMBLY INSTALLATIONFigure 8 General Assembly Banks Techni-Cooler Intercooler SystemItem Description P/N

96811 v.10.0 17Note: If installing a Stinger System, proceed to Section 3.REMOVE STOCK COMPONENTSNote: Save all factory components and fasteners that

18 96811 v.10.015. For 2005-07 4-wheel drive equipped vehicles only: Remove the electronics module near the driver side battery shown in Figure 13. T

96811 v.10.0 1920. Remove the stock intake elbow and gasket. 21. Cover the compressor outlet on the turbocharger and the inlet to the intake manifold

Banks iQ System(P/N 61151-61152)- 5” touchscreen interface that can control the Banks Diesel Tuner and/or SpeedBrake on the fly.- Interchangable gauge

20 96811 v.10.0TRIM BRACKETS2003 to 2004 vehicles only (Steps 27 through 33)If installing on 2005-2007 vehicle proceed to Step 34.27. Remove the pass

96811 v.10.0 21BANKS TECHNI-COOLER INSTALLATION36. For 2003 vehicles only: Remove the rubber air deflectors from the face of the stock CAC. Install t

22 96811 v.10.054. Secure the High Ram with (4x) 1⁄4”-20 Nylon locking nuts. Torque to 9 ft-lbs.NOTE: Before slipping any boost tubes and the corresp

96811 v.10.0 23Section 3THERMOCOUPLE INSTALLATION1. The thermocouple monitors the temperature of the exhaust gases entering the turbocharger at the t

24 96811 v.10.0Section 4BANKS OTTOMIND6 DIESEL TUNER INSTALLATIONBanks OttoMind6 Diesel Tuner Installation1. Make sure the previously removed driver

96811 v.10.0 2510. Plug the OttoMind6 MAP connector into the MAP sensor. Plug the factory MAP connector into the OttoMind6 MAP wiring harness. Route

26 96811 v.10.0Note: If you are not installing the optional Banks PowerPDA then coil up and secure cable with the RJ12 (telephone style) connector end

96811 v.10.0 2721. 2005-07 model year vehicles only: Remove the adhesive backing from two (2) dual-lock fasteners and attach them to the Six-Gun shie

28 96811 v.10.0Figure 38Figure 37

96811 v.10.0 29Not needed if installing the PowerLevel Selector Switch. Please proceed to Section 6.Note: This system has been designed for use with

For More Information please call (800) 438-7693or Visit us online @ www.bankspower.comBoost and Pyro Gauges(P/N 64507)- Keep your engine safe by monit

30 96811 v.10.03. After test fitting, remove the liner from the adhesive tape on the back of the Docking Station.4. Carefully align and secure theDock

96811 v.10.0 31the Docking Station. Take care not to force this process.-(Ford 03-04) Skip to Section 6Ford (’05-07)14. Remove the fuse access panelb

32 96811 v.10.0Not needed if Banks PowerPDA will be installed. Please proceed to Section 7.Caution: Do not use excessive force when working on plasti

96811 v.10.0 33the power level selector switch. 9. All model years: Using a 13⁄32” Uni-bit, center the bit onto the 13⁄32” drill location on the temp

34 96811 v.10.0If not installing optional gauges, Skip to next section.1. Choose a suitable location under the lower edge of the dash for the mountin

96811 v.10.0 35Note: If installing PowerPDA, then refer to the Banks PowerPDA Software & Installation Kit, Owners Manual for software installatio

36 96811 v.10.0Using The Banks PowerPDA Vehicle Command Center Check the Banks PowerPDA’s Status Indicator for the “OK” icon. Any OttoMind6 Tuner fau

96811 v.10.0 37Table 1 Banks OttoMind6 Diagnostic Codes Event Course of Action1,1Faulty Injection Control Pressure (ICP) input signal

38 96811 v.10.0If the OttoMind6 Tuner should ever need to be removed from the vehicle, perform the following:Note: The ignition must remain in the OF

96811 v.10.0 39Template 2 (fan shroud, step 35)cUt LinEBOOSt tUBEFAn SHROUdtEMPLAtEFROntTemplate 1 (fan shroud, step 34)

4 96811 v.10.0 Dear Customer, If you have any questions concerning the installation of your Banks Six-Gun Diesel Tuner, please call our Te

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96811 v.10.0 41Template 4: Templates for locating the power level switch on the dash panel.Template 3: Templates for locating the power level switch

Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (888) 635-4565bankspowe

96811 v.10.0 5Tools Required: • 1⁄4” and 3⁄8” drive ratchets• Inch and metric deep sockets• Ratchet extension• Metric combination or open-end wrenche

6 96811 v.10.0General Assembly DiagramBANKS POWERPACK SYSTEM

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8 96811 v.10.0Section 1INSTALLATION OF BANKS MONSTER EXHAUST SYSTEM Figure 1a General Assembly Banks Monster Exhaust (Single Tailpipe)283994 Des

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