06/24/10 PN 96395 v.6.0Banks PowerPack® SystemIncluding: Banks Stinger® System 1999-2004 Ford 6.8L V-10 F250/F350 Pickups and ExcursionsTHIS MANUAL
DO NOT CUT FACTORY INTERMEDIATE PIPE AS IT WILL BE REUSED31. Disconnect and remove the factory tailpipe and muffler from the rear of the catalytic con
37. Unlatch the clamp that holds the two halves of the air filter housing together and remove the original filter. Remove the forward half of the hous
41. Be certain battery ground cables have been disconnected.42. Locate the engine control unit (ECU) under the dash toward the left-hand side of the v
Figure 896395 v.6.0 13
Figure 914 96395 v.6.0
Notes96395 v.6.0 15
Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (800) 438-7693bankspowe
Dear Customer,If you have any questions concerning the installation of your Banks Power System, please call our Technical Service Hotline at (888) 839
Tools Required• 1 1⁄4” wrench• 5mm 6 point socket• Chisel or hacksaw• Saw or torch• Clean shop towels or rags• Pry bar or channel lock pliers• 1⁄4” an
Figure 14 96395 v.6.0Item # Part # Description QTY1 53030 TORQUETUBE, Left 12 53031 TORQUETUBE, Right 13* 5313X Y-PIPE 14 53131 Y-PIPE EXTENSION 15
96395 v.6.0 520 91430 BOLT, 3⁄8” 16 x 13⁄4” Hex 421 91228 BOLT, 5⁄16” - 18 x 1” Hex 222 91116 BOLT, 1⁄4” - 20 x 5⁄8” Hex 323 91811 BOLT, 8mm x 1.25
For Stinger installation, proceed to step 26.1. Raise the vehicle using a hoist of a jack and properly rated jack stands. remove both front wheels.2.
CAUTION: Make sure that the heatshield does not come in contact with the positive terminal of the starter once the heatshield is tightened down.10. In
with the converter hanger pin in the rubber hanger. Place a conical seal into the flared end of the Y-pipe, and attach the Y-pipe to the right side To
the 8” cable ties provided. From the outside of the frame rail, remove the bolt and captured nut from the sway bar bracket. Bolt the heatshield and he
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