02/03/04 PN 96986 v.3.0Banks Brake™EXHAUST BRAKE SYSTEM1994-98 Dodge 5.9L Cummins(12-valve) Turbo-Diesel Pickups(For use with automatic transmission
43. Disconnect the battery negativecables.44. Remove the airbox assemblyfrom the passenger side of the enginecompartment (including black flexiblehose
57. Remove the valve spring andvalve spring compressor tool fromthe valve stem. 58. Carefully, release thecompression on the spring andremove the spri
12 | 96986 v.3.0Figure 12Figure 13
96986 v.3.0 | 13SafetyCaution: Your Banks Brake isNOT a substitute for thehydraulic brakes on your truck.The device will not correct orcompensate for
14 | 96986 v.3.01 Exhaust Brake Assembly2 Wire Harness3 Fuse, 15A4 Turbine Outlet Pipe5 Actuator Control Valve6 Valve Bracket7 Valve Filter8 Nylon Tie
Banks Brake, General Assembly 96986 v.3.0 | 15
Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (800) 438-7693Customer
2| 96986 v.3.0General Installation PracticesDear Customer,Your new Banks Brakeis a uniquely designedexhaust brake withelectronic controls,designed to
96986 v.3.0 | 31. As a precaution, disconnect theground of the battery (if there is morethan one battery, disconnect both).2. Remove the air-cleaner b
11. Tighten the two 7⁄16" bolts at theball flange to 15 ft-lbs. Note: Do notuse an impact wrench on thesefasteners. The wide span of the two-bolt
21. Locate the orange wire with darkblue stripe from pin 23 at connectorA (black, right most connector), seeFigure 6. For 94-95 vehicles, thiswire wil
24. (‘94-97 only) Locate the violetwire with yellow stripe in the factoryharness on the firewall. See Figure 7.Install a supplied red t-tap on theviol
recommends mounting the CBCmodule in the location shown inFigure 8. Ensure that the mountingsurface is clean and free of any oil,grease, or dirt. Clea
36. Find the OEM hose runningfrom the vacuum pump/check valvejust foreword of the vehicle powersteering pump. Disconnect the 90degree elbow and instal
96986 v.3.0 | 9Figure 11
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