Banks-power Dodge Trucks: (Diesel ’94 - 98 5.9L Cummins) Speed Bedienungsanleitung

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02/03/04 PN 96986 v.3.0
Banks Brake
EXHAUST BRAKE SYSTEM
1994-98 Dodge 5.9L Cummins
(12-valve) Turbo-Diesel Pickups
(For use with automatic transmissions)
THIS MANUAL IS FOR USE WITH SYSTEMS 55215 and 55216
OWNERS MANUAL
…with installation instructions
Gale Banks Engineering
546 Duggan Avenue • Azusa, CA 91702
(626) 969-9600 • Fax (626) 334-1743
Product Information & Sales: (800) 438-7693
Customer Support: (888) 839-5600
Installation Support: (888) 839-2700
bankspower.com
©2004 GALE BANKS ENGINEERING
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Inhaltsverzeichnis

Seite 1 - OWNERS MANUAL

02/03/04 PN 96986 v.3.0Banks Brake™EXHAUST BRAKE SYSTEM1994-98 Dodge 5.9L Cummins(12-valve) Turbo-Diesel Pickups(For use with automatic transmission

Seite 2 - Figure 1

43. Disconnect the battery negativecables.44. Remove the airbox assemblyfrom the passenger side of the enginecompartment (including black flexiblehose

Seite 3 - Brake Installation

57. Remove the valve spring andvalve spring compressor tool fromthe valve stem. 58. Carefully, release thecompression on the spring andremove the spri

Seite 4 - 4

12 | 96986 v.3.0Figure 12Figure 13

Seite 5 - Figure 6

96986 v.3.0 | 13SafetyCaution: Your Banks Brake isNOT a substitute for thehydraulic brakes on your truck.The device will not correct orcompensate for

Seite 6 - 6

14 | 96986 v.3.01 Exhaust Brake Assembly2 Wire Harness3 Fuse, 15A4 Turbine Outlet Pipe5 Actuator Control Valve6 Valve Bracket7 Valve Filter8 Nylon Tie

Seite 7 - Figure 9

Banks Brake, General Assembly 96986 v.3.0 | 15

Seite 8 - 8

Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (800) 438-7693Customer

Seite 9 - Figure 11

2| 96986 v.3.0General Installation PracticesDear Customer,Your new Banks Brakeis a uniquely designedexhaust brake withelectronic controls,designed to

Seite 10 - 10

96986 v.3.0 | 31. As a precaution, disconnect theground of the battery (if there is morethan one battery, disconnect both).2. Remove the air-cleaner b

Seite 11 - Functional Testing

11. Tighten the two 7⁄16" bolts at theball flange to 15 ft-lbs. Note: Do notuse an impact wrench on thesefasteners. The wide span of the two-bolt

Seite 12 - 12

21. Locate the orange wire with darkblue stripe from pin 23 at connectorA (black, right most connector), seeFigure 6. For 94-95 vehicles, thiswire wil

Seite 13 - Maintenance

24. (‘94-97 only) Locate the violetwire with yellow stripe in the factoryharness on the firewall. See Figure 7.Install a supplied red t-tap on theviol

Seite 14 - 96986 v.3.0

recommends mounting the CBCmodule in the location shown inFigure 8. Ensure that the mountingsurface is clean and free of any oil,grease, or dirt. Clea

Seite 15 - 96986 v.3.0

36. Find the OEM hose runningfrom the vacuum pump/check valvejust foreword of the vehicle powersteering pump. Disconnect the 90degree elbow and instal

Seite 16 - 16

96986 v.3.0 | 9Figure 11

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