Banks-power Dodge Trucks: (Diesel ’03 - 07 5.9L Cummins) Tuner Bedienungsanleitung

109/20/12 PN 96448 v.12.0Banks Six-Gun®Diesel Tuner 2003-2004 (235 HP, 250 HP and 305 HP) Dodge 5.9L Cummins (24-valve) ISB Pickup Trucks THIS MAN

10 96448 v.12.0NOTE: There are also two (2) clips located at the top corners of the panel, which hold the panel in place. These clips can be release

96448 v.12.0 11Figure 4Figure 5

12 96448 v.12.010. Find the Fuel Rail Pressure (FRP) sensor on the fuel rail. It is located on the drivers side of the engine. Unplug the factory co

96448 v.12.0 13Figure 7Figure 8

14 96448 v.12.0Figure 9CAUTION: It is very important that you select the proper wire. The Banks Six-Gun Diesel Tuner will not function properly if i

96448 v.12.0 15Figure 11Figure 10

16 96448 v.12.0Figure 12Figure 13A

96448 v.12.0 1717. FOR ALL 2003 VEHICLES ONLY: Locate the LIGHT GREEN wire with BLACK stripe in the wire loom entering the C130 connector. This is t

18 96448 v.12.0Figure 13CFigure 14

96448 v.12.0 1921. FOR ALL 2004 VEHICLES ONLY: Locate the two (2) electrical connectors next to the main brake cylinder. Find the pink wire with gra

2 96448 v.12.0Banks iQ System(P/N 61148-61149)NOTE: Must upgrade Six-Gun Tuner to 63726 to use with Banks iQ.- 5” touchscreen interface that can con

20 96448 v.12.0CAUTION: Do not use force when working on plastic parts. Permanent damage to the part might result.1. The Six-Gun switch will be inst

96448 v.12.0 21Figure 16Figure 18

22 96448 v.12.09. After confirming the locating washer is in the #6 location, install the switch through the 3⁄8” hole on the backside of the bezel.

96448 v.12.0 23If the thermocouple is not being installed, skip to Section 4, TRANSMISSION LEARNING PROCEDURE on page 25.NOTE: The thermocouple is n

24 96448 v.12.011. Remove all loose chips from the exhaust manifold. A shop vacuum or small brush will help. Now remove the rag using a welding rod

96448 v.12.0 25Your Six-Gun Diesel Tuner displays the “4,3” diagnostic code (refer to TROUBLESHOOTING in Section 9 on how to read codes) when it nee

26 96448 v.12.0LEFT INTENTIONALLY BLANK

96448 v.12.0 27To be performed on part number 62977 only. If installing part number 62979, skip to section 7 on page 29. Your Six-Gun Diesel Tuner (

28 96448 v.12.06. Turn the key to the OFF position and remove the engine rating jumper key. Re-install the thermocouple leadwire into the Six-Gun Di

96448 v.12.0 29NOTE: The Six-Gun Diesel Tuner requires the engine coolant temperature (ECT) to be above 125º before it will add fuel.NOTE: This veri

96448 v.12.0 3Boost and Pyro Gauges (P/N 64507)- Keep your engine safe by monitoring vital engine parameters.Banks Billet Torque Converter(P/N 72515

30 96448 v.12.01. After confirming the functionality of the system, make sure the entire mounting surface is clean and free of dirt and oil before m

96448 v.12.0 31SECTION 8TROUBLESHOOTINGNOTE: The Six-Gun Diesel Tuner requires the engine coolant temperature (ECT) to be above 125º before it will

32 96448 v.12.0Table 1: Banks Six-Gun Diagnostic CodesDiagnostic CodeCode Description Course of Action1,1 Faulty Fuel Rail Pressure (FRP) input sig

96448 v.12.0 33NOTE: This procedure should only be performed if: (a) A ”4,2” code for transmission slip detection is repeatedly set or will not clea

34 96448 v.12.0NOTES

96448 v.12.0 35NOTES

Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (888) 635-4565Customer

4 96448 v.12.0THIS IS A HIGH PERFORMANCE PRODUCT. USE AT YOUR OWN RISK.Do not use this product until you have carefully read the following agreement

96448 v.12.0 5The Warranty is Limited to two (2) years from the date of sale and is limited solely to the parts contained within the product’s kit.

6 96448 v.12.0The Banks Six-Gun Diesel Tuner has six power levels adjustable by the supplied Six-Gun switch.Level 1 is stock . Each additional highe

96448 v.12.0 7Failure to allow the vehicle to cool may result in personal injury.6. During installation, keep your work area and components clean to

8 96448 v.12.0Overview of Installation** For help on how to identify what power rating your engine is, see Section 6

96448 v.12.0 9SECTION 1SIX-GUN DIESEL TUNER INSTALLATIONFor 2003 vehicles, start from Step 1. For 2004 vehicles, start from Step 2.1. FOR 2003 VEHIC