02/15/11 PN 97053 v.8 .0Banks Brake® EXHAUST BRAKE SYSTEM2003-Early 2004 Dodge 5.9LCummins ISB Pickup Trucks THIS MANUAL IS FOR USE WITH SYSTEMS 552
10 | 97053 v.8 .0on vehicles with automatic transmissions). 14. Route the Banks Brake GRAY and BLUE wires behind the battery box on the driver side al
97053 v8.0 | 11For APP sensor located beneath the fuse box above the tire proceed to step 21.21. Route the BLUE wire toward the bottom of the fuse box
12 | 97053 v.8 .024. Locate the Antilock Brake Controller next to the battery on the driver side. See Figure 9. Find the DARK GREEN wire with YELLOW s
97053 v8.0 | 13main brake cylinder. See Figure 8. Find the PINK wire with GRAY stripe and install a T-tap. Note: It may require removing the factory e
14 | 97053 v.8 .0along the fender with the factory harness. They should come around between the battery and the fuse box toward the engine block. See
97053 v8.0 | 15switch bezel on the driver’s side by gently pulling on it. Disconnect the electrical connector once the bezel is removed.38. To remove
16 | 97053 v.8 .0(CBC). Install the 2Amp fuse on the harness. Note: Do not mount CBC to vehicle at this time. The Functional Test requires visibility
97053 v8.0 | 1716.57. Install the compressor panel onto the sheet metal bracket. Tighten the 1⁄2” and 5⁄16” bolts to securely mount the compressor pan
18 | 97053 v.8 .0work area or where it could be inhaled. ALWAYS use breathing protection. Also inspect the catalytic converter for damage (i.e. chips,
97053 v8.0 | 19CAUTION: The following step involves cutting a stainless steel tube. Safety glasses should be worn during any cutting operation, and ca
2 | 97053 v.8 .0Banks iQ System(P/N 61148-61149)- 5” touchscreen interfacethat can control the Banks Diesel Tuner on the fl y.- Interchangable gauge di
20 | 97053 v.8 .0housing. Torque the V-band clamp to 12 ft-lbs.75. Position and torque the previously installed exhaust clamp (in Step 68) to 35 ft-lb
97053 v8.0 | 21insulation retainers. There is one plastic retainer close to the frame rail behind the wheel on the driver side, and another one is on
22 | 97053 v.8 .0position.101. Ensure that the accelerator pedal is NOT depressed. Turn the ignition key to the “ON” position. The green LED on the Co
97053 v8.0 | 23designed to help you slow down or to assist you in maintaining a more constant speed when descending a grade. Remember that this exhaus
24 | 97053 v.8 .0TROUBLESHOOTINGIf the Banks Brake does not pass the FUNCTIONAL TESTING or ceases to function properly, re-check all connections per t
97053 v8.0 | 25Wire Color Color CodeBROWN with WHITE stripe BR/WTDARK GREEN with YELLOW stripe DG/YLLIGHT GREEN with BLACK stripe LB/BKPINK with GRAY
26 | 97053 v.8 .0Brake Switch LabelFigure ATABLE Z1 to Z7 Show the front face of connectors (Figure not to scale)Figure Z1 (APPs for Automatic Transmi
Gale Banks Engineering 546 Duggan Avenue • Azusa, CA 91702 (626) 969-9600 • Fax (626) 334-1743Product Information & Sales: (888) 635-4565bankspowe
97053 v8.0 | 3Banks Bullet(P/N 66522-66523)- Adds power safely to your vehicle- Displays critical engine functions- Engine safeguards- Change power le
4 | 97053 v.8 .01. For ease of installation of your Banks Brake, please read this 24-page Owner’s Manual before starting any work. Become thoroughly f
97053 v8.0 | 5WARNING!For trucks with automatic transmissions, it is highly recommended that the Banks Brake be used with the Banks SmartLock for opti
6 | 97053 v.8 .0General Assembly63261889252311102231012242728194513152114712029172116No Description 1 Assembly, Brake Housing 2 Compressor Panel 3
97053 v8.0 | 7Banks Brake Part No. 55222: Monster Exhaust with Catalytic ConverterBanks Brake Part No. 55223:Monster Exhaust without Catalytic Convert
8 | 97053 v.8 .0plastic screws on the sides of the connector and move the connector aside. Retain the two (2) screws and the two (2) retainers for re-
97053 v8.0 | 9rather than the wires themselves. 10. From inside the vehicle, continue to pull the harness through the firewall until 18” of the wire h
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