INCLUDING STINGER™ & STINGER-PLUS™WITH OTTOMIND™ ENGINE CALIBRATION MODULE1994–1998 FORD POWER STROKE 7.3L TURBO DIESEL THIS MANUAL IS FOR USE WIT
De-burr the cut edges once cutting is complete. It is suggested that the raw edges be painted with a rust-preventative primer or paint.Pry out and rem
FIGURE 811P.N. 96322 v.7.0
FIGURE 912P.N. 96322 v.7.0
FIGURE 1013P.N. 96322 v.7.0
FIGURE 11FIGURE 1214P.N. 96322 v.7.0
hose connections. There should be a minimum of 5⁄16-inch clearance around the connection to accommodate the thickness of the hose and
FIGURE 1316P.N. 96322 v.7.0
FIGURE 14and puncture a tube in the intercooler core. There should be a minimum of 1⁄4-inch clearance between the end of the screw and th
18Supply moderate heat to the heat shrink tubing to seal the connections. A heat-gun or lighter works well.When passing through the firewall either ma
FIGURE 15FIGURE 1619P.N. 96322 v.7.0
P.N. 96322 v.7.0Banks Monster® Exhaust SystemSingle (P/N 46296-46299)- Increases exhaust flow, cuts backpressure, lowers exhaust gas temperatures (EGT
from against the firewall. Pull the ECU out of the firewall toward the front of the vehicle. It may be necessary to remove the rearmost bolts
Start the engine and allow it to warm up. Drive the vehicle, listening for any exhaust leaks or rattles. Adjust and tighten clamps or r
22CLEANING AND OILING THE BANKS RAM-AIR FILTERNotificationThe Banks Ram-Air Filter comes pre-oiled and no oiling is necessary for initial installation
BILL OF MATERIALSFord 7.3L Turbo Diesel • 1994–1998 Banks PowerPack systems 48501–48528 Banks Stinger-Plus systems 48451–48478 Banks Stinger sys
24P.N. 96322 v.7.0
25P.N. 96322 v.7.0
26BILL OF MATERIALS*Stinger systems 48401, 48403 and 48405 use tailpipe p/n 52129*Stinger-Plus systems 48451, 48453 and 48455 use tailpipe p/n 52129*P
FIGURE 627P.N. 96322 v.7.0
28This page intentionally left blank.P.N. 96322 v.7.0
FIGURE 729P.N. 96322 v.7.0
P.N. 96322 v.7.0Banks Stinger SystemsContains:- Ram-Air Intake Filter- Monster Exhaust - Big Hoss Module- TransCommandBanks Stinger-Plus Systems(P/N 4
Gale Banks Engineering546 duggan avenue • azusa, ca 91702(626) 969-9600 • fax (626) 334-1743Product Information & Sales: (800) 438-7693www.bankspo
GENERAL INSTALLATION PRACTICES 1.For ease of installation of your Banks Stinger™, Stinger-Plus™ or PowerPack® system, familiarize yourself
INSTALLATION INSTRUCTIONSReplace the stock air filter element with the Banks Ram-Air filter.Raise vehicle on a hoist or safety stands to provi
6FIGURE 2P.N. 96322 v.7.0
Loosen the four clamps on the compressor discharge plenum hoses and the clamp attaching the plenum to the compressor. Pull the compressor discha
FIGURE 4FIGURE 58P.N. 96322 v.7.0
Secure the heatshield blanket provided to the Banks turbine outlet pipe with the wire ties provided, as shown in Figure 4. Loosely clamp the
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